2000 - 2007 Chevy Silverado 2500 6.0L Torque Specs

2003 Chevy Silverado 2500 Front End Torque Specs

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Chevy Silverado 2500 6.0L Repair Information

Chevy Silverado 2500 6.0L Engine Repair Information

Here you can find information regarding the assembly of the Chevy Silverado 2500 front end. In this guide we will cover the essential repairs for the front end of this vehicle. Included within these repairs is the inner and outer tie rod removal and change, the front wheel hubs installation, ball joint removal and installation, the upper and lower control arms, and the front shock installation. Along with the repair procedures we also include the corresponding bolt torque specs for each fastener involved. These guides are intended to assist in each procedure to help diyers with the job.

Chevy Silverado 2500 Tie Rod Change/Removal

Chevy Silverado 2500 Tie rod
To install a new tie rod on a Chevy Silverado 2500 you must first remove the old one from the vehicle. This can be done by raising the vehicle up by either the use of a floor jack or a vehicle hoist. Once the vehicle is in the air you can remove the corresponding tire for the side that you want to change the tie rod on. Once the tire is off you can now access the old tie rod and remove it for replacement. On this vehicle the tie rod is apart of an entire rod system which controls the steering of the vehicle. If any of the steering rods are loose be sure to replace them appropiately. The outer tie rod itself connects with another inner portion of the rod through the use of an inner tie rod. This inner tie rod screws into the power steering rack and can be torqued down to 74 ft-lbs. Be sure to inspect and measure your old tie rods so that the new ones can be installed correctly. Whenever steering components are changed I recommend having an alignment done after the job to ensure the vehicle is in good functional condition. When putting the tie rod onto the vehicle the tie rod end nuts get tightened down to 48 ft-lbs. Be sure to install new cotter pins to ensure that vehicle safety is maintained.

Chevy Silverado 2500 Outer Tie Rod End Torque Spec : 48 ft-lbs

Chevy Silverado 2500 Inner Tie Rod Torque Spec : 74 ft-lbs

 

Front Wheel Hub Installation

Chevy Silverado 2500 wheel hub
The front wheel hub on the Chevy Silverado 2500 is different depending on whether the vehicle is 4WD or RWD. On rear wheel drive models the front wheel bearing gets tightened down to the steering knuckle but it does not have a center axle nut. The AWD wheel hub wil have a hole for the cv axle to go through it and then be tightened down using a giant nut. If you are replacing the bearing on a RWD model you will want to start with jacking up your vehicle and removing the tire on the side you wish to replace. From here we can move to the braking system and remove the caliper so that the rotor can then be taken off of the vehicle. With the braking system removed we can now gain better access to the front wheel hub and its bolts which are located behind it. Move the steering wheel to one side and then reach in from behind the knuckle to remove the 4 bolts which hold the wheel hub in. Once you get one side done you can move the steering wheel the other direction. Once all of the bolts have been removed you can lightly hammer on the old wheel hub to get it to come loose from the knuckle. Once loose the old hub should easily move away from the vehicle. Be sure to unplug the ABS or wheel speed sensor if attached. The new hub can now be placed into position and you can hand tighten the 4 bolts. Once all of the bolts have been hand tightened you can begin to torque them down to 133 ft-lbs. From here if you have a RWD model you can reassemble the braking system and wheel and be done. If you have a 4WD model however you will need to install the cv axle into the hub and tighten down the center axle nut to 177 ft-lbs. After torqueing you can install the dust cap and reinstall the rest of the wheel assembly. For the braking system be sure to check out the brake webpage which can be found using the button on the top of the page.

Chevy Silverado 2500 Front Axle Nut Torque Spec : 177 ft-lbs

Chevy Silverado 2500 Wheel Hub Bolts Torque Spec : 133 ft-lbs

 

Front Ball Joints Installation

Chevy Silverado 2500 Front Ball Joints
The Chevy Silverado 2500 has two sets of front ball joints being the upper and lower ball joints. The most common one for replacement is the lower ball joint which on this vehicle is attached to the lower control arm. To install a new lower ball joint you will need to either press out the old ball joint or replace the entire control arm as an assembly. If you choose to replace the entire arm be sure to check out the control arm section on this webpage. If you choose to press out the ball joint you will need a ball joint pressing tool which looks like a giant c clamp and comes with many different pressing plates. Find the correct sized plate and press out the old ball joint and then press in the new ball joint. Once you can the new lower ball joint in place you can reinstall the steering knuckle to the lower control arm and torque down the lower ball joint nut to 74 ft-lbs. The upper ball joint is very similar to the lower ball joint in that it will need to be pressed out of the upper control arm in order to replace it. Once you can the new upper ball joint in place and everything is ready to go be sure to torque down the upper ball joint nut to 37 ft-lbs.

Chevy Silverado 2500 Lower Ball Joint to Knuckle Torque Spec : 74 ft-lbs

Chevy Silverado 2500 Upper Ball Joint to Knuckle Torque Spec : 37 ft-lbs

 

Front Control arms Installation

Lower Control Arm
Chevy Silverado 2500 Front Control arms

On the Chevy Silverado 2500 there are two control arms being the upper and lower control arms. Both of which have 3 fasteners that hold the part onto the vehicle. There are 2 bolts with nuts that hold the control arms to the vehicle frame. There is also a ball joint which fastens the control arms to the steering knuckle. On the upper control arm the frame bolts need to be tightened up to 140 ft-lbs. The ball joint nut gets tightened down to 37 ft-lbs. On the lower control arm the frame bolts get tightened down to 129 ft-lbs. The lower ball joint nut gets tightened down to 74 ft-lbs. When tightening up the lower control arm fasteners be sure to set the wheel height to a level that it would be at during riding or when on the ground. This is best done with a bottle jack under the suspension.

Chevy Silverado 2500 Lower Arm Ball Joint Torque Spec : 74 ft-lbs

Chevy Silverado 2500 Lower Arm Frame Bolts Torque Spec : 129 ft-lbs

Chevy Silverado 2500 Upper Arm Ball Joint Torque Spec : 37 ft-lbs

Chevy Silverado 2500 Upper Arm Frame Bolts Torque Spec : 140 ft-lbs

 

Front Shock Installation

Chevy Silverado 2500 Front shocks
To replace the front shocks on the Chevy Silverado 2500 you will need to lift the vehicle up into the air and start by removing the tire on the side you want to replace. With that removed we can now remove the bolts and nuts that hold the shock to the vehicle frame and lower control arm. Starting with the lower bolt we simply remove the nut from one side and then lightly guide the bolt through the hole on the control arm. Be sure not to ruin any of the bolt threads if you end up using a hammer to tap it out. With the bottom bolt removed we can move to the upper nut which holds the shock to the vehicles frame. Once off the old shock should be removable from the vehicle. To install the new shock simply place it into the location as the old one and begin to hand tighten up the upper nut and the lower bolts. Once all the fasteners have been hand tighten you can torque down the shock upper nut to 15 ft-lbs. The lower bolt can be torqued down to 59 ft-lbs.

Chevy Silverado 2500 Front Shock Upper Nut Torque Spec : 15 ft-lbs

Chevy Silverado 2500 Front Shock Lower Bolt Torque Spec : 59 ft-lbs

 

Front Swaybar Installation

Chevy Silverado 2500 swaybar
The front swaybar on the Chevy Silverado 2500 consists of a series of brackets that hold it to the frame of the vehicle and a couple of endlink nuts that fasten it the the outer side of the car. To remove the swaybar you will need to jack up the front of the vehicle and remove both the endlink nuts as well as the brackets. To install the new swaybar you will need to move it back into the place as the old one and torque the endlink nuts to 17 ft-lbs and then torque the bracket bolts to 37 ft-lbs as well.

Chevy Silverado 2500 Front Swaybar Bracket Torque Spec : 37 ft-lbs

Chevy Silverado 2500 Front Swaybar Endlinks Torque Spec : 17 ft-lbs

 


Front Steering Torque Specs
Outer Tie Rod Endlink Torque Spec 48 ft-lbs
Inner Tie Rod Torque Spec 74 ft-lbs
Front Wheel Hub / Knuckle
Brake Caliper Slide Pin Torque Spec 80 ft-lbs
Front Wheel Axle Nut Torque Spec 177 ft-lbs
Front Wheel Hub to Knuckle Torque Spec 133 ft-lbs
Control Arms Torque Specs
Front Lower Ball Joint Nut Torque Spec 74 ft-lbs
Front Lower Arm Frame Bolts Torque Spec 129 ft-lbs
Front Upper Ball Joint Nut Torque Spec 37 ft-lbs
Front Upper Arm Frame Bolts Torque Spec 140 ft-lbs
Front Strut and Extra Knuckle Torques
Front Shock Upper Nut Torque Spec 15 ft-lbs
Front Shock Lower Bolt Torque Spec 59 ft-lbs
Stabilizer Frame Bracket Bolt Torque Spec 37 ft-lbs
Stabilizer End Link Torque Spec 17 ft-lbs